How to make egg trays? You will find how convenient that eggs trays bring for you. Have your ever thought about how to make paper tray? As professional paper egg tray making machine manufacturer, Beston would like to share the details about it for you. Look for deeper information as below:
The Main Steps For How to Make Egg Tray from Waste Paper:
● Making Pulp from Waste Paper
● Forming System
● Drying Wet Egg Trays
● Packaging Egg Trays
Details on How to Make Paper Egg Tray:
Firstly, making pulp from waste paper:
a large amount of waste papers will be put into hydraulic pulper. Under the power of water, the waste papers will be made into rough pulp in the pulp pool.
Rough pulp will flow into homogenization pool to be refined by the pulp beater. Proper proportion of pulp will be adjusted well at the same time.
Then, flowing into pool, appropriate concentration of pulp is ready to supply to the next pulp molding process.
Secondly, forming system:
through pulp pump, the finished pulp will be transported into egg tray forming machine.
Under the suction power of vacuum pump, the finished pulp will be adsorbed up on molds to form egg trays.
Under the blowing force of air compressor, the formed egg trays will dropped to drying line.
Thirdly, drying wet egg trays:
the process is mainly to remove the excess water. There are four types of drying methods. The function of them are the same. You can choose the appropriate one for your egg tray manufacturing project. It is up to you.
● 1-Natural drying under the sun. This drying method is suitable for small machine 1000pcs/h; Meanwhile, long time high temperature, suitable wind, enough ground are needed for this drying way.
● 2-Semi-automatic bricks building dryer. Here, you will need small handcart to convey the wet egg trays to drying room. This drying method is suitable for small machine 1000pcs and 1500pcs per hour.
● 3-Bricks automatic conveyor dryer. This dryer is also built by bricks. The difference is that wet egg trays can be conveyed by conveyor. It can achieve automatic transport. It is suitable for 2000pcs/h above.
● 4-Fully automatic metal dryer. It is suitable for the countries that bricks is expensive or workshop space limited. Also, it will save a lot of time to build the drying line. You just need to assemble the spare parts to form the whole drying line. It is more automation.
Fourthly, packaging egg trays:
A large quantity of paper egg trays can be stacked by packaging machine. It will greatly save space and reduce the transporting cost. It is the last part on how to make an egg holder.
The above are the specific processes on how to make an egg tray. If you have any questions, contact us to get more information. It is our honour to provide help for you.
Preparations on Before Making Paper Egg Tray:
Factory workshop: you need to rent or purchase a land as your factory workshop. You can tell us the land area. We will recommend a suitable machine for you.
Raw materials: waste paper is the main raw material. Kinds of paper are proper, such as waste newspaper, carton paper, waste book paper and so on.
Fuel for dryer: coal, diesel and natural gas. Tell us your favourite drying line type. We will give you suggestion. After all, different fuel is suitable for different drying line.
High quality egg tray making machine: 1000-6000pcs egg tray production lines from Beston are available for you to choose.
| Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | |
|---|---|---|---|---|---|---|---|---|
| Capacity (pieces/h) | 800-1000 | 1200-1500 | 2000 | 2200-2500 | 3500-4500 | 5000-5500 | 6000-6500 | |
| Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | |
| Total Power (kw) | 33 | 42 | 53.7 | 82 | 127 | 161 | 223 | |
| Electricity Consumption (kw/h) | 23.1 | 29.4 | 37.59 | 57.4 | 89 | 113 | 156 | |
| Labor Force | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | |
| Material Consumption (kg/h) | Paper | 85 | 102 | 170 | 212 | 298 | 425 | 520 |
| Water | 255 | 306 | 510 | 636 | 1147 | 1275 | 1560 | |
| Fuel Consumption | Coal (kg) | 50 | 60 | 83 | 104 | 125 | 208 | 208 |
| Natural Gas (m3) | 22-32 | 26-36 | 37-47 | 46-56 | 56-66 | 92-103 | 92-103 | |
| Diesel (kg) | 18-28 | 22-32 | 30-40 | 38-48 | 46-56 | 77-87 | 77-87 | |
Proposals on How to Make Egg Trays at Home
How to make egg tray at home is the same as mentioned above. You can look at them.
When you ask this question, i think that maybe your factory space is smaller. Or maybe you just want to make paper egg trays for your chicken farm. Therefore, we recommend 1000-2500pcs manual egg tray machine for you. Small capacity machine needs low investment and small factory space. It is the best choice for you when you consider how to make egg trays manually.
Video on How to Make Egg Trays from Recycled Paper
How to make egg tray is well explained by Beston Machinery. That’s because we not only manufacture egg tray machine but also export and install the machine in 40+ countries. Therefore, you can rest assured to purchase egg tray machine from us. We will provide one-stop service for you. Here, you can find the perfect service from professional after-sales department:
Customized service: like the mould, you can change the mould shape to make egg trays, egg cartons, apple trays, fruit trays, coffee cup trays, bottle trays and so on. Tell us your demand, we will try to satisfy you.
Installation and commissioning: We send after service engineers to help installation and commissioning of the equipment.
Training workers: we will tech works how to operate. In fact, it is easy to operate the machine.
Spare parts service: we offer the original, authentic and qualified spare parts for the equipment maintenance.
Returning visit: we will call back for each set equipment at fixed periods after installation.
